Dust extraction in plastics and chemical environments

In the production of plastics and in the chemical industry, a large number of dust particles and/or odors, vapors, and gasses are released. For the well-being of your employees and residents and for the environment, it is essential that these released substances are meticulously extracted. This also saves costs for emission rights.

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The one-stop shop for every chemical production environment

We understand that in the plastics and chemical industry, explosion safety, regulatory compliance and risk management are daily priorities. An effective dust extraction system is essential both to control explosion risk and to create a safe working environment for employees. With over 115 years of experience, Kiekens offers tailor-made solutions for ventilation, filtration and dust extraction, matched to the specific requirements of every chemical production environment.

How we help you achieve a clean environment

As a quality manager, we support you in your daily responsibilities. From compliance and food safety to staff health and safety.

Your challenge

Our solution

Explosion risk from fine, combustible dust

ATEX-certified extraction systems with the correct zone classification (zone 20, 21 or 22) for plastics and chemical dust, including explosion safety documentation and certification in line with ATEX 114/137.

Not just dust, but also vapours and gases

One partner for complete air quality: alongside dust extraction, we also offer wet scrubbers for removing gases and odour.

Electrostatic charging during plastics processing

Our dust extraction systems limit the build-up of static electricity, a well-known ignition source in plastics processing.

Aggressive, chemically active substances degrade equipment

Construction and filter material (such as stainless steel) matched to chemical resistance and process temperature.

Costs for emissions and emission allowances

Precise extraction of released substances lowers your emissions, and with it your costs for emission allowances.

Purity of the end product

A cleaner production environment prevents dust from contaminating the mix, for example when blending colourants and additives into plastic granulate.

Downtime in continuous processes

Modular, scalable systems suited to continuously running lines, with low maintenance and quick filter changes.

Employee health risks from dust and vapours

Cleaner air means less exposure to dust, vapours and gases — especially relevant in chemicals, where vapours and gases affect the airways differently than dust alone.

Overview of different Kiekens machines, from small to large.

Customisation for every plastics and chemical production environment

Every plastics or chemical process brings its own dust extraction challenges. That's why Kiekens doesn't build a collection of separate solutions, but one central system in which everything is aligned. And one that grows as your production expands. We call that scalable customisation.

Melting and pressing plastic releases fine dust. We prefer to capture that directly with high-vacuum extraction. Further into the hall, low-vacuum extraction keeps fine dust from lingering in the air. And for spilled granulate or powder on the floor, we deploy a vacuum cleaner.

We install the pipework that connects it all ourselves. That gives you one system that minimises explosion risk, meets the strictest safety standards, and grows with your production capacity.

Popular choice
in this industry

Dustmaster 9.000

The Dustmaster 9.000

The Dustmaster 9.000 is a powerful high-vacuum dust filter with a filter surface of nearly 47 m² and an air displacement of up to 4,200 m³ per hour. We designed it for environments where fine dust is not only harmful but also explosive. The Dustmaster 9.000 is often used to extract fine plastic or chemical powder directly at the source. The construction is robust enough to withstand an explosion, and fully ATEX-certified. This keeps production running, even with explosive substances, and the installation achieves emission values below 0.5 mg/Nm³.

Check out this solution

Your all-in-one partner for industrial dust extraction

At Kiekens, you’re not just buying a machine – you’re investing in a complete solution for a healthy, safe working environment. We support you from A to Z – from baseline measurement to installation and long-term service. This way, you get the most out of your system, worry-free.

Plan a free baseline measurement

Baseline measurement

Our specialists assess the current situation and identify dust levels, risks and opportunities.

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Tailored advice

You'll receive a clear report with recommendations and a custom solution that complies with your industry’s standards.

3D engineering

Our engineers translate the advice into a tailored technical design – fully aligned with your needs, processes and environment. From 3D drawings and capacity calculations to smart, modular solutions that seamlessly integrate into your production process. This ensures a sustainable and future-proof installation.

Installation

We ensure professional on-site installation – including the construction of ductwork and full integration with your production environment. Everything is delivered fully operational and tested, so your workspace is immediately safer and cleaner.

Service & maintenance (SLA)

With a service agreement, you maintain full control over performance, uptime and safety. Our service team is always ready – day in, day out.

Explore our SLAs

Twee mannen bespreken een elektrisch bedieningspaneel in een industriële magazijnomgeving.

Hand wijst met een oranje pen naar technische tekeningen naast een laptop met 3D-model van een container op het scherm.

Monteur in beschermende kleding werkt aan een rood industrieel apparaat in een fabriekshal.

Monteur met een helm en veiligheidsvest werkt aan een grote oranje industriële machine in een fabriekshal.

Man draagt een groot zwart paneel in een magazijn met oranje rekken en een grote oranje machine.

Case

Dutch Filtration

Dutch Filtration is a family business with two offices in Wormerveer. She manufactures filtration equipment at one location and filter cartridges at the other. The complete filtration systems then find their way to the energy and process industries. With the help of innovative filter designs, they know how to treat liquids in an economical and efficient way, in accordance with the highest standards. Of course, Dutch Filtration itself also works that way — efficiently and compliantly — and so action was taken immediately when the demand for the products rose explosively.

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Frequently Asked Questions (FAQ)

Does the system comply with the ATEX standards for my industry?

Yes. Our extraction systems are ATEX-certified. Together with you, we determine the correct zone classification and deliver the accompanying explosion safety documentation.

Can the system also handle aggressive or chemically active substances?

Yes. We match the filter material and design to the substance and temperature of your process.

Does the system also extract vapours and gases, not just dust?

Yes. Alongside dust extraction, we also offer wet scrubbers for gases and odour. We are your total partner for complete air quality.

How much maintenance does the system require?

That depends on your process. With a maintenance contract (SLA) we monitor this for you and step in before it becomes a problem.

Which Dustmaster model suits my process?

For fine dust in ATEX zones, the DM9000 is a commonly chosen solution. For large, continuous processes with high dust volumes, we look at the DM10.000 or DM20.000.