Dust extraction Cyclones
Our cyclone installation in action
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Depending on the application and the material to be separated, you can use the cyclone on its own or as a pre-separator in combination with one of our Dustmasters. Our cyclones offer a wide choice of sizes, variants and materials for air volumes up to 30,000m³/h.
Your all-in-one partner for industrial dust extraction
Baseline measurement
Our specialists assess the current situation and identify dust levels, risks and opportunities.
Tailored advice
You'll receive a clear report with recommendations and a custom solution that complies with your industry’s standards.
3D engineering
Our engineers translate the advice into a tailored technical design – fully aligned with your needs, processes and environment. From 3D drawings and capacity calculations to smart, modular solutions that seamlessly integrate into your production process. This ensures a sustainable and future-proof installation.
Installation
We ensure professional on-site installation – including the construction of ductwork and full integration with your production environment. Everything is delivered fully operational and tested, so your workspace is immediately safer and cleaner.
Service & maintenance (SLA)
With a service agreement, you maintain full control over performance, uptime and safety. Our service team is always ready – day in, day out.
Shaped by our
unique approach
A cyclone is relevant when dust or material particles can be separated from the airflow before the main filtration.
During the baseline assessment, Kiekens assesses the particle size, material behaviour, air volume, and dust load. Based on this, we determine whether pre-separation can relieve the overall system.
Yes. Depending on the application, a cyclone can be used standalone or as a pre-separator for, for example, a Dustmaster.
The function within the overall system determines the version and dimensioning.
A cyclone can remove suitable particles from the airflow before they reach the main filter.
This means the filter is subjected to less load. This can reduce the need for cleaning and contribute to more stable performance of the overall installation.
Kiekens offers cyclones in various sizes, variants, and materials for air volumes up to approximately 30,000 m³/h.
The correct dimensioning is linked to the desired separation and pressure drop. A larger cyclone is therefore not automatically a better cyclone.
We look at, among other things, air volume, particle size, specific weight, and the behaviour of the material.
During the baseline assessment, we gather this process data. Our engineers then translate it into a suitable cyclone configuration.
A cyclone can effectively pre-separate certain dust particles, but is not automatically a replacement for fine filtration.
For very fine or health-critical particles, additional filtration may be necessary. That's why Kiekens designs the cyclone and main filter as connected components.
For combustible dust, the entire system must be assessed for explosion risk.
Zone classification, ignition sources, material choice, and any explosion protection measures are taken into account during the baseline assessment. The cyclone is one component of the safety assessment.
A cyclone adds resistance to the air-technical system.
At the same time, good pre-separation can limit the load on subsequent filters. Kiekens therefore calculates the total pressure balance of fan, cyclone, ducting, and filtration.
Yes. There is a choice of various dimensions, variants, and materials. The version depends, among other things, on wear, corrosion, temperature, and dust properties. For deviating processes, Kiekens can engineer the cyclone to customer specifications.
During a baseline assessment, Kiekens assesses the current dust load, filter contamination, maintenance frequency, and air-technical performance.
When pre-separation can relieve the main filters or improve material discharge, we include a cyclone in the recommendation.
