Extraction systems for the plastics industry

That is why extraction systems are indispensable in the plastics industry

Many processing processes are used in plastic processing: these range from sawing, milling, grinding, drilling and extruding to rubber processing, recycling GRP and CFK materials and foaming styrofoam (styrofoam). This creates different but equally harmful emissions such as plastic chips, fine grinding dust, fumes (VOC) and particulate residues of glass- or carbon-fibre-reinforced plastics. They all pollute the air in the workplace and deposit on used machines and products. It becomes dangerous, especially at high concentrations: if there are too many emissions into the air, the risk of fires and risky dust explosions increases. That is exactly why extraction systems are indispensable: they suck off the harmful substances directly at the place where they are created, so that they do not even spread into the indoor air.

In practice, this looks something like this: When extracting extruders, extraction systems specifically capture the resulting VOC fumes and thermal emissions before they spread, and the light particles and vapors when foaming styrofoam are also collected directly via extractor hoods. This way, no product contamination or emissions occur. At GRP grinding stations, powerful filter installations separate all harmful glass fiber substances, while the explosive substances also have no chance to spread when shredding CFC residues. Whatever plastics are processed — with an extraction system, the workplace remains safe and product quality high.

The benefits of extraction systems at a glance:

• Suck off harmful substances in a targeted manner
• Protect employees effectively
• Lowering the fire risk
• Ensuring product quality
• Keep machines clean
• Improving air quality sustainably

These extraction systems are used for plastic processing

The requirements for extraction systems in plastics processing are diverse. Depending on the process, the material and the production environment, different installations with different extraction techniques are therefore used. Here, a distinction is mainly made between mobile and stationary extraction systems.

Mobile extraction systems — The flexible all-rounders Mobile suction devices can easily be used in areas where they are currently needed. They are ideal for flexible application areas and targeted extraction in individual machines, such as saw tables or drilling sites. These compact systems are equipped with extraction arms, covers or an integrated suction table and can be moved effortlessly thanks to the wheels. In addition, they are designed to be particularly easy to maintain and save space. For the rapid and targeted collection of all harmful substances in the workplace.

Stationary extraction systems — Strong and large-scale in performance Stationary extraction systems have a stronger suction power than their mobile counterparts. They are therefore ideal for larger production lines or multiple processing stations. To do this, the central filter installations connect several plastic processing machines via a piping system and capture all substances and gases on a large scale with their high air volume flows. They are extremely energy efficient and impress with their unique performance. Perfect for medium and large production companies that continuously generate high amounts of emissions.

Filter technology is crucial

Both stationary and mobile extraction systems need the right filters to function properly: hose filters for dry dust, filter cyclones for pre-separating coarse particles, wet separators for explosive or sticky substances, and activated carbon filters that remove VOC vapors or solvent-containing gases. The goal is always as complete a separation as possible, so that neither employees nor production are at risk.

It doesn't matter if you need mobile solutions, central installations or special filter installations for your work environment, you are guaranteed to find the right extraction technology at Kiekens.

With Kiekens against plastic emissions

At Kiekens, you will find exactly the extraction solution you need, because we will build your customized installation. To do this, we take the time beforehand to work with you to analyse the dust types, emissions, volume flows and the filter technologies that are necessary for your business. Based on this, we build on this to modulate an appropriate suction system and configure the best technology. Our systems range from mobile extraction devices for flexible workplaces to central filter installations and fully networked piping systems that operate multiple machines at the same time.

Kiekens has stood for customized quality for over 100 years: Our filter systems are energy-efficient, robust and particularly easy to maintain and also excel in simple cleaning functions, low noise levels and guaranteed durable construction. This way, you benefit in several ways and enjoy healthy working conditions, protected employees, fewer work losses, clean workpieces and sustainably stable production.

With Kiekens' extraction systems, you can enjoy the following benefits:

• Individual planning based on dust type, volume flow and filter requirement
• Customized installations, mobile or centrally networked
• Energy efficient, robust and maintenance-friendly filter installations
• Low noise generation for significantly better working conditions
• Effective health protection for all employees
• Clean workpieces and sustainable machine processes
• Higher productivity with less cleaning effort

In addition, we always take the time for you and provide you with advice, from planning to professional assembly. Because for us, the safety and health of your workplace always comes first. That's why we won't leave you alone even after installation: We support you with training courses, legally compliant documentation and also carry out maintenance and filter changes on request.